輸送流水線:輸送鏈條應該是最常見的一種工業鏈條。在工業生產過程中,尤其是在很多的食品加工中,輸送機鏈條均以流水線的方式使用,使用范圍廣、使用頻率高,因此也常常會發生磨損的故障,如果再加之使用方法的不當,會對鏈條造成極大的損傷。
Conveying assembly line: Conveying chain should be the most common kind of industrial chain. In the industrial production process, especially in many food processing, conveyor chains are used in an assembly line, with a wide range of use and high frequency of use. Therefore, wear failures often occur. If the use method is improper, Will cause great damage to the chain.
輸送機鏈條發生故障主要有兩種表現形式:一種是由磨損出現的失效;一種是由疲勞導致的失效。
Conveyor chain failure has two main manifestations: one is failure due to wear; the other is failure due to fatigue.
磨損出現的失效是最常見的也是最明顯的一種表現形式。出現這一故障的原因有很多,主要的原因是鏈條材質較差和工人的操作不當。鏈條整體最容易出現磨損的部位是鏈輪和銷軸。這兩個部位出現磨損主要是由于局部潤滑不足,因此為了避免這一現象發生,操作人員應注意經常檢查潤滑效果,及時添加潤滑油,檢查潤滑油里是否有磨料或者改變潤滑方式。鏈輪出現輕微磨損后,可以將鏈輪反裝,讓磨損較輕的一面朝向鏈條。除此之外,如果使用環境惡劣或者潤滑密封不良,就會引起鉸鏈磨損,一旦鏈條鉸鏈發生磨損,鏈節變長,工作時容易引起跳齒或者脫鏈,降低鏈條使用壽命,加速鏈條失效。
Failure due to wear is the most common and obvious manifestation. There are many reasons for this failure. The main reason is poor chain material and improper operation by workers. The most easily worn parts of the chain as a whole are the sprocket and pin. The wear of these two parts is mainly due to insufficient local lubrication. Therefore, in order to avoid this phenomenon, the operator should pay attention to frequently check the lubrication effect, add lubricant in time, check whether there is abrasive in the lubricant or change the lubrication method. After the sprocket is slightly worn, the sprocket can be reversed so that the side with the lighter wear faces the chain. In addition, if the use environment is bad or the lubrication seal is poor, it will cause the hinge to wear. Once the chain hinge is worn, the chain link becomes longer, and it is easy to cause tooth jumping or chain disconnection during work, reducing the service life of the chain and accelerating the chain failure.
下面我們再談談由疲勞導致的失效。目前,我國的大多數工廠都是工人休息,機器不休息,因此,輸送機鏈條常常會過度使用,出現疲勞失效而發生故障,也就是說鏈條在運行過程中承受了過度的負荷,導致受力不均勻,很容易出現斷裂或者被擠壓的情況。對于這種情況我們鏈條廠只有通過強化零部件的方式來解決。
Let's talk about the failure caused by fatigue. At present, most factories in our country have workers rest, and the machines do not rest. Therefore, conveyor chains are often overused and fail due to fatigue. That is to say, the chain bears excessive load during operation, resulting in stress. Uneven, it is easy to break or be squeezed. For this situation, our chain factory can only solve this problem by strengthening parts.
此外,在低速重載傳動過程中,過載拉斷也是一種常見的失效形式。鏈條在一定使用壽命下,潤滑密封不良,或者工況惡劣時,就會加速磨損,導致極限功率大幅下降,出現過載拉斷的故障。
In addition, in the process of low-speed and heavy-duty transmission, overload breaking is also a common form of failure. Under a certain service life of the chain, when the lubrication and sealing are poor, or the working condition is bad, it will accelerate the wear, resulting in a significant drop in the limit power, and an overload failure.
以上內容由溫嶺市華宇生產流水線制造廠整理提供。華宇生產流水線是一家專業生產、設計、安裝、調試、運輸、維護為一體的流水線設備企業。建廠26年來,憑著先進的現代化生產管理體系,產品不斷創新,制造出成套懸掛物件輸送線,各類皮帶式輸送線、涂裝線、板鏈線、整機線、清洗線、自動化組合裝配生產設備,倉儲等產品系列。產品廣泛應用于汽車、摩托車、電動自行車及配件、清洗機、汽油機、縫糿機、電機、儀器儀表、家用電器、電腦、彩電、空調器、電冰箱、洗衣機、炊具、節能機、化妝品、通信、交通、水泵、食品塑料制品等電子行業各種裝配生產,為企業生產提高效率,降低人力成本。熱忱歡迎新老客戶來廠參觀、洽談合作!
The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured Assemble production equipment, storage and other product series. Products are widely used in automobiles, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!