當前科技的迅速發展，帶來了工業自動化時代。很多產品需要表面涂裝的企業也逐漸選擇自動涂裝生產線。自動涂裝生產線的優點很多，但由于自動化程度高，故障率遠遠高于傳統的涂裝生產線。比如，過去使用的小靈通，多年來正常使用都沒有問題。但是，目前智能手機的故障率相對較高，目前普通手機的壽命為2年左右。所以自動化程度越高，自動噴涂生產線如何穩定運行成了企業平穩發展的一個重要要素。無錫涂裝設備廠概述了自動涂裝生產線如何順利運行。
1.運輸系統:運輸系統相當于人體血液，運輸系統一旦癱瘓，自動涂裝生產線就不能正常工作。要保證輸送系統的穩定性，首先要確保輸送線的潤滑系統正常運行，每天工作人員要檢查輸送線的潤滑狀況，調整供油系統的供油比率，保證輸送系統上容易彎曲的地方保持一定的潤滑度。
2.預處理:預處理保證工件進入下一道工序前表面清潔無污垢，避免發生漏液，特別是發生漏液時，首先各道工序的藥液相互反應，可能導致藥液性能下降，工件表面處理不干凈。因此，預處理各工序的過渡段需要合理的設計尺寸。
3.涂裝系統:涂裝系統是自動涂裝生產線的心臟，這也是涂裝生產線整體科技含量的核心部分。因此，所用的自動涂裝系統應盡量使用國內外品牌產品，為了降低投入成本，不得使用廉價的涂裝系統。
4.干燥系統:干燥系統的穩定運行是影響工件表面外觀質量的重要因素之一。烘干工件時，烘干爐的前后溫度需要保持在±5度左右，這樣烘烤出來的工件表面不會有色差。成品率大幅度提高。
只要實現這四點，就能保證基本的自動涂裝生產線的穩定運轉，提高企業的經濟效益和競爭力。
以上內容由溫嶺市華宇生產流水線制造廠整理提供。華宇生產流水線是一家專業生產、設計、安裝、調試、運輸、維護為一體的流水線設備企業。建廠26年來，憑著先進的現代化生產管理體系，產品不斷創新，制造出成套懸掛物件輸送線，各類皮帶式輸送線、涂裝線、板鏈線、整機線、清洗線、自動化組合裝配生產設備，倉儲等產品系列。產品廣泛應用于汽車、摩托車、電動自行車及配件、清洗機、汽油機、縫糿機、電機、儀器儀表、家用電器、電腦、彩電、空調器、電冰箱、洗衣機、炊具、節能機、化妝品、通信、交通、水泵、食品塑料制品等電子行業各種裝配生產,為企業生產提高效率，降低人力成本。熱忱歡迎新老客戶來廠參觀、洽談合作！
The rapid development of current technology has brought about the era of industrial automation. Many companies that require surface coating for their products are gradually choosing automatic coating production lines. The automatic coating production line has many advantages, but due to the high degree of automation, the failure rate is much higher than that of the traditional coating production line. For example, the PHS used in the past has no problem with normal use for many years. However, the current failure rate of smart phones is relatively high, and the current life of ordinary phones is about 2 years. Therefore, the higher the degree of automation, the stable operation of the automatic spraying production line has become an important element of the stable development of the enterprise. Wuxi Coating Equipment Factory outlined how the automatic coating production line runs smoothly.
1. Transportation system: The transportation system is equivalent to human blood. Once the transportation system is paralyzed, the automatic coating production line will not work normally. To ensure the stability of the conveying system, first of all ensure the normal operation of the lubrication system of the conveying line. Every day, the staff shall check the lubrication condition of the conveying line, adjust the oil supply ratio of the oil supply system, and ensure that the easily bent places on the conveying system are kept at a certain level. Lubricity.
2. Pretreatment: Pretreatment ensures that the surface of the workpiece is clean and free of dirt before entering the next process, to avoid leakage, especially when leakage occurs, first of all the chemical liquids in each process react with each other, which may cause the performance of the chemical liquid to decrease, and the surface of the workpiece The handling is not clean. Therefore, the transition section of each pretreatment process requires reasonable design dimensions.
3. Coating system: The coating system is the heart of the automatic coating production line, and it is also the core part of the overall technological content of the coating production line. Therefore, the automatic coating system used should use domestic and foreign brand products as much as possible. In order to reduce the input cost, inexpensive coating systems should not be used.
4. Drying system: The stable operation of the drying system is one of the important factors affecting the surface quality of the workpiece. When drying the workpiece, the front and back temperature of the drying furnace needs to be maintained at about ±5 degrees, so that the surface of the baked workpiece will not have color difference. The yield rate is greatly improved.
As long as these four points are realized, the stable operation of the basic automatic coating production line can be guaranteed, and the economic efficiency and competitiveness of the enterprise can be improved.
The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured. Assemble production equipment, storage and other product series. Products are widely used in automobiles, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!
